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VIBRATION WELDING MACHINE
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HWV-30HLS

HWV-30HLS

Vibration Welding Machine

Description
Vibration welding uses frictional heat to join the interface of two thermoplastic parts under mechanical pressure, the upper clipper clips the thermoplastic to do a high frequency reciprocating according the setting amplitude, it will have frictional heat generated to fully melt the interface, then stop moving and continued to put pressure and cooled to weld two thermoplastic parts
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Features
The vibration welding machine does not require the use of consumables such as flux, adhesives and mechanical fasteners, but also offers the following advantages:
1. Fast, clean, low power consumption.
2. Suitable for large parts, and irregularly shaped parts.
3. No odor when welding, no complicated ventilation system, no environmental problems.
4. Strong welding force and reliable interface.
5. Easy interface and automated assembly line production.
6. Can weld multiple smaller work pieces at one time.
7. Good welding effect on plastics with moisture and high additives.
Specification
Specification
MODEL HWV-M55LS HWV-15LS HWV-15HLS HWV-30LS HWV-30HLS
TRANSDUCER
Upper Fixture Weight 12KG 30KG 40KG 60KG 70KG
Welding Area 50cm² 160cm² 200cm² 280cm² 450cm²
Amplitude 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm
Frequency 210Hz~260Hz 210Hz~240Hz 210Hz~240Hz 210Hz~240Hz 210Hz~240Hz
MECHANICAL SPECIFICATION
Machine Length  mm 1174 2600 2600 2780 2780
Machine Width  mm 965 1280 1280 1284 1284
Machine Width  mm 2163 2107 2277 2390 2390
Safety Door Width  mm 934 1510 1510 1690 1690
Safety Door Height  mm 446 650 765 723 723
Upper Fixture Length  mm 300 860 870 1080 1080
Upper Fixture Width  mm 295 390 440 560 560
Lift Platform Length  mm 792 1450 1450 1580 1580
Lift Platform Width  mm 350 520 600 720 720
Lift Platform Stroke  mm 300 300 500 500 500
Gap between Lift Platform
& Transducer  mm
380 560 685 715 715
Max. Welding Pressure  N 600 12000 12000 12000 25000
Lift Platform Driving PNEUMATIC SERVO HYDRAULIC SERVO HYDRAULIC SERVO HYDRAULIC SERVO HYDRAULIC SERVO
Machine Weight (ton) 1.2 2.5 3 3.5 4
Noise Range <85DB <85DB <85DB <85DB <85DB
ELECTRONIC CONTROL SYSTEM
Input Power 220V, 3P 220V, 3P 220V, 3P 220V, 3P 220V, 3P
Power Consumption 6KVA 18KVA 18KVA 35KVA 35KVA
Output Power 5.5KW 15KW 15KW 30KW 30KW
Resonance AUTO AUTO AUTO AUTO AUTO
Welding Type TIME/DEPTH TIME/DEPTH TIME/DEPTH TIME/DEPTH TIME/DEPTH
Welding Stage 6 STAGE 6 STAGE 6 STAGE 6 STAGE 6 STAGE
Welding Parameter Storage 80 SETS 80 SETS 80 SETS 80 SETS 80 SETS
Welding result
determination Method
Qualified/Bad Qualified/Bad Qualified/Bad Qualified/Bad Qualified/Bad
Operation Language English/Chinese English/Chinese English/Chinese English/Chinese English/Chinese
Machine Networking N N N N OPTION
Machine Networking FROFIBUS-DP FROFIBUS-DP FROFIBUS-DP FROFIBUS-DP FROFIBUS-DP


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